Rational CombiMaster CM Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - Training Manual

-1-Training ManualDiagnostic and TroubleshootingSCC LineSelfCooking Center - Combi MasterEdition 11-2006

Seite 2 - Training Manual

-10-SCMX7X19X20F1 F2Transformer0,1 AT2 AT11X7X19X20X18X23X31RS 485X8X12X26X27X32X24X30RS 232X63X3X4X6X2X502 AT1234onoff1111111F6.1F6.12 AT2 ATX16X16F6

Seite 3

S-100-COMMONRATIONAL INSTALLATION / COMMISSIONINGCHECKLIST SCC / CMTo be completed individually for each Rational Combi installation.This checklist ha

Seite 4 - CM Technique from 04 - 2004

S-101-COMMONPERIMETER CLEARANCES All units Measured spaceLeft side minimum 50mm (2”) Left side 201/202 electric unit min. 500 mm (20“)

Seite 5

S-102-COMMONElectrical connection – Observe Local and National Codes!Connected voltage L1 – L2 Volt L1 – L3 Volt L2 – L3 Volt

Seite 6

S-103-COMMONGas connection – Observe Local and National Codes! Yes NORequired diameter and fi nal connection of individual gas line to each Combi: A

Seite 7 - B1 - 100°C(212°F)

S-104-COMMONCustomer:Address Street:City:Area (Zip) Code:Unit Serial Number:1.InstallationPlacementWater ConnectionWater TreatmentSedimentfilterDrainG

Seite 8 - Key code CM from 04 - 2004

S-105-COMMON4. Bottom GroupWater Connections leak tightRetracting mechanismDrain gasket Floor modelDrain ConnectionQuenching / Drain boxDrain valve SC

Seite 9

S-106-COMMONInspections List8. Control PanelControl PanelGasket Control PanelDialsMode SwitchTemperatur ControlTimer functionCore probe functionLED-In

Seite 10 - 42.00.047

S-107-COMMONNotes:

Seite 11 - Motor for CM 40.00.274

S-108-COMMONWater info Because of continuous examinations of systems for water treatment we would like to offer you a few information on some diff

Seite 12

S-109-COMMONNotes:

Seite 13

-11-SCMMotor for CM 40.00.274Jumper 40.01.581 is used on fl oor model 201 and 202 for top position motor only!Jumper is not used on models 61 - 102 wit

Seite 14

S-110-COMMONSCC Fault list - Troubleshooting1. Service 10 2. Service 11 3. Service 25 4. Service 26 - 27 5. Gas - Service 34 6. No Function 7. No Stea

Seite 15

-111-SFault List SCCService 10Unit shows Service 10Activate function testLevel electrode of the steam generator did not recognise a reduction of the w

Seite 16

-112-SFault List SCCService 11Indication Service 11shown every time unit is switched on Water supply from CDS to steam generator leaking Eliminate lea

Seite 17

-113-SFault List SCCService 25Activate CleanJet-Pump (M6) in the function test. Is pump running?Output voltage of I/O pcb X18 3/4 presentCleanJet pump

Seite 18

-114-SFault List SCCService 26Service 27Activate ball valve in the function test.Micro switch ball valve in permanent closed position.Unit out of orde

Seite 19

-115-SFault List SCCService 34Disconnect and reconnect bus cable of the indicated faulty part.Failure eliminated? Bus failureIndication of the faulty

Seite 20

-116-SFault List SCCNo function - safety chainNo functionPower supply ok?Check main fuse of the power supply and earth leakage breakerFuse F1/F2 and c

Seite 21

-117-SFault List SCCNo or to low steam productionHumid cooking mode is selected but no/not enough steam is visibleDoor closed ?Close door, check door

Seite 22

-118-SFault List SCCChanging pcb(pcb defectice)EEPROM Data faulty (no display of serial number, type) Service 17StandardSoftwareupdateGreen LED on mai

Seite 23

-119-SFault List SCC"RESET" indication (Gas units)Check polarityUnit shows "RESET"Does the connected gas type comply with the gas

Seite 24

-12-SCMMode: Steam 100°C (212°F)Temp. preset, not adjustable Function Step Select Steam mode Select time or core temperature Close cabinet do

Seite 25 - Failure Codes CM from 04-2004

-120-SFault List SCCIndication descaling /Service 12Unit shows "Descaling of steam generator necessary"(Indication comes up every time unit

Seite 26 - CM Gas from 04 - 2004

-121-SFault List SCCBuzzer soundsBuzzer sounds for 30 seconds after fault identification and every time unit is switched on. Activate diagnostic progr

Seite 27 - Ignition box

-122-SFault List CMNo function - safety circuitNo functionPower supplyokCheck main fuse of the power supply and earth leakage breakerFuses F1/F2and co

Seite 28

-123-SFault List CMNo steamWet cooking mode is activated but no steam is visibleDoor closed?Close door and/or check door contact switchIndication H2O

Seite 29

-124-SFault List CMFault tree: Changing pcb / changing EEPROM / Fault "E1"Changing pcbSoftwareupdateUnit displays "E1"New EEPROM

Seite 30

-125-SFault List CMBuzzer soundsBuzzer sounds intermittently after fault identification and after switching on the unit. Reason of fault:Any thermo co

Seite 31 - Checking CO

-126-SFault List CMIndication "E13" (SC-automatic)Unit shows E13Activate function testLevel electrode of the steam generator did not recogni

Seite 32

-127-SFault List CMIndication "rES" (= reset)CHnG POL (check polarity)Unit shows "rES"Does the connected gas type comply with the

Seite 33 - How to carry

S-128-COMMONNotes:

Seite 34

S-129-COMMONNotes:

Seite 35 - SCC Control Panel

-13-SCM Mode: Low temperature steam Temp. range 30-99°C (86-210°F) Function Step Select vario steam mode(Temp. setting 30-99°C (86-210°F)) Sel

Seite 36

Deckblatt Elektrische Dokumentation, Cover sheet for electrical Documentation Die Elektrische Dokumentation besteht aus: 1. diesem Deckblatt, 2. dem

Seite 37 - Duration

76-000110VersionÜberblick CM101E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattPagePA830.04.2004MODUL 3 Klima Plus, FühlerHumidity control, Senso

Seite 38

76-000110VersionMODUL 1 Sicherheitskette, SP.-Versorgung PCBSafety chain, Power supply pcbCM101E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattPa

Seite 39 - 10/22/06

76-000110VersionMODUL 2 Heißluftheizung/DampfheizungHot air heating/Steam heatingCM101E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattPagePA230.0

Seite 40

76-000110VersionMODUL 3 Klima Plus, FühlerHumidity control, SensorsCM101E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattPagePA330.04.2004A4 PCBS2

Seite 41

76-000110VersionMODUL 4 WasserWater, Drain, CleanJetCM101E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattPagePA430.04.2004A4 PCBW3WH BU WH BUY1 M

Seite 42

76-000110VersionMODUL 5 LüftermotorFan Motor, Cooling FanCM101E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattPagePA530.04.20041.08 / 2.00 / K1:1

Seite 43

76-000110VersionMODUL 6 Summer, EEPROMBuzzer, EEPROMCM101E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattPagePA630.04.2004A4 PCBW9WH WHX811X471T2

Seite 44 - A3 Add On pcb

76-000110VersionMODUL 7 OptionOptionsCM101E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattPagePA730.04.2004A4 PCBX20Sicotronic systemSicotronic s

Seite 45 - 11,5 V AC

Positionsliste Bill of material Name Name Artikelnr. Item number Artikelbezeichnung Item description Module Modul Änderungsdatum

Seite 46 - Motor for SCC / CM

-14-SCMMode: CombinationTemp. range 30-300°C (86-572°F) Function Step Select Combination mode (Temp. 30-300°C (86-572°F)) Select time or core

Seite 47

76-000170VersionMODUL 2 Heißluftheizung/DampfheizungHot air heating/Steam heatingCM202E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattPagePA230.0

Seite 48 - SCC Units: Sequence of Events

76-000170Ve rsionMODUL 5 Lüfter motorF an Motor, C ooling FanC M202E3NAC 400V 50- 60H zE rstellt vonCreated byDa tumDa teBlattP agePA530.04. 20041.08

Seite 49

76-000113VersionMODUL 1 Sicherheitskette, SP.-Versorgung PCBSafety chain, Power supply pcb INDEX F3NAC400V 50-60HzErstellt vonCreated byDatumDate

Seite 50

Deckblatt Elektrische Dokumentation, Cover sheet for electrical Documentation Die Elektrische Dokumentation besteht aus: 1. diesem Deckblatt, 2. dem

Seite 51

76-000500VersionÜberblick CM 101/102 G1NAC230V 50-60HzErstellt vonCreated byDatumDateBlattPagePA830.04.2004MODUL 3 Klima Plus, FühlerHumidity control,

Seite 52

76-000500VersionMODUL 1 Sicherheitskette, SP.-Versorgung PCBSafety chain, Power supply pcbCM 101/102 G1NAC230V 50-60HzErstellt vonCreated byDatumDateB

Seite 53

76-000500VersionMODUL 2 Heißluftheizung/DampfheizungHot air heating/Steam heatingCM 101/102 G1NAC230V 50-60HzErstellt vonCreated byDatumDateBlattPageP

Seite 54 - Service level SCC

76-000500VersionMODUL 3 Klima Plus, FühlerHumidity control, SensorsCM 101/102 G1NAC230V 50-60HzErstellt vonCreated byDatumDateBlattPagePA330.04.2004A4

Seite 55

76-000500VersionMODUL 4 WasserWater, Drain, CleanJetCM 101/102 G1NAC230V 50-60HzErstellt vonCreated byDatumDateBlattPagePA430.04.2004A4 PCBW3WH BU WH

Seite 56 - SCC Diagnostic Mode overview

76-000500VersionMODUL 5 LüftermotorFan Motor, Cooling FanCM 101/102 G1NAC230V 50-60HzErstellt vonCreated byDatumDateBlattPagePA530.04.20041.09 / K1:11

Seite 57 - SCC Diagnostic Mode

-15-SCMMode: FinishingTemp. range 30-300°C (86-572°F) Function Step Select Finishing(Recom. Temp. 100-140°C (212-284°F)) Select time or core te

Seite 58

76-000500VersionMODUL 6 Summer, EEPROMBuzzer, EEPROMCM 101/102 G1NAC230V 50-60HzErstellt vonCreated byDatumDateBlattPagePA630.04.2004A4 PCBW9WH WHX811

Seite 59

76-000500VersionMODUL 7 OptionOptionsCM 101/102 G1NAC230V 50-60HzErstellt vonCreated byDatumDateBlattPagePA730.04.2004A4PCBX23DunstabzugExtractor hood

Seite 60 - SCC Running Times overview

Positionsliste Bill of material Name Name Artikelnr. Item number Artikelbezeichnung Item description Module Modul Änderungsdatum

Seite 61 - SCC Running Times

76-000540Ve rsionMODUL 2 H eißluftheizung/D ampfheizungHot air heating/Steam heatingC M 201/202 G1NAC 230V 50- 60H zE rstellt vonCreated byDa tumDa

Seite 62

76-000540Ve rsionMODUL 5 Lüfter motorF an Motor, C ooling FanC M 201/202 G1NAC 230V 50- 60H zE rstellt vonCreated byDa tumDa teBlattP agePA503.05. 20

Seite 63

Positionsliste Bill of material Name Name Artikelnr. Item number Artikelbezeichnung Item description Module Modul Änderungsdatum

Seite 64 - Overview Basic Settings

Positionsliste Bill of material Name Name Artikelnr. Item number Artikelbezeichnung Item description Module Modul Änderungsdatum

Seite 65

Deckblatt Elektrische Dokumentation, Cover sheet for electrical Documentation Die Elektrische Dokumentation besteht aus: 1. diesem Deckblatt, 2. dem

Seite 66

76-000030VersionÜberblick SCC101E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattPagePA805.05.2004MODUL 3 Klima Plus, FühlerHumidity control, Sens

Seite 67

76-000030VersionMODUL 1 Sicherheitskette, SP.-Versorgung PCBSafety chain, Power supply pcbSCC101E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattP

Seite 68 - Overview Function test

-16-SCMMode: Hot AirTemp. range 30-300°C (86-572°F) Function Step Select Hot Air (Temp. 30-300°C (86-572°F)) Select time or core temperature

Seite 69 - Function test

76-000030VersionMODUL 2 Heißluftheizung/DampfheizungHot air heating/Steam heatingSCC101E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattPagePA205.

Seite 70

76-000030VersionMODUL 3 Klima Plus, FühlerHumidity control, SensorsSCC101E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattPagePA305.05.2004A2 Oper

Seite 71

76-000030VersionMODUL 4 WasserWater, Drain, CleanJetSCC101E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattPagePA405.05.2004A1 I/O-PCBW2WH PE WHX1

Seite 72

76-000030VersionMODUL 5 LüftermotorFan Motor, Cooling FanSCC101E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattPagePA505.05.20041.08 / 2.00 / K1:

Seite 73 - Micro switch ClimaPlus)

76-000030VersionMODUL 6 Garraumbeleuchtung, Summer, Zentrales Einstellrad, EEPROM SCC101E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattPagePA605

Seite 74 - Service messages SCC

76-000030VersionMODUL 7 OptionOptionsSCC101E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattPagePA705.05.2004A1 I/O-PCBX20Sicotronic systemSicotro

Seite 75

Positionsliste Bill of material Name Name Artikelnr. Item number Artikelbezeichnung Item description Module Modul Änderungsdatum

Seite 76 - Value out of allo

Positionsliste Bill of material Name Name Artikelnr. Item number Artikelbezeichnung Item description Module Modul Änderungsdatum

Seite 77 - Calibration SCC

76-000160VersionMODUL 2 Heißluftheizung/DampfheizungHot air heating/Steam heatingSCC202E3NAC400V 50-60HzErstellt vonCreated byDatumDateBlattPagePA230.

Seite 78 - Control Drain Valve 54.00.357

76-000160Ve rsionMODUL 5 Lüfter motorF an Motor, C ooling FanS C C 202E3NAC 400V 50- 60H zE rstellt vonCreated byDa tumDa teBlattP agePA530.04. 20041.

Seite 79

-17-SCMX7X19X20F1 F2Transformer0,1 AT2 AT11X7X19X20X18X23X31RS 485X8X12X26X27X32X24X30RS 232X63X3X4X6X2X502 AT1234onoff1111111F6.1F6.12 AT2 ATX16X16F6

Seite 80 - SCC Gas from 04-2004

Deckblatt Elektrische Dokumentation, Cover sheet for electrical Documentation Die Elektrische Dokumentation besteht aus: 1. diesem Deckblatt, 2. dem

Seite 81

76-000060VersionÜberblick SCC 101/102 G1NAC230V 50-60HzErstellt vonCreated byDatumDateBlattPagePA805.05.2004MODUL 3 Klima Plus, FühlerHumidity control

Seite 82

76-000060VersionMODUL 1 Sicherheitskette, SP.-Versorgung PCBSafety chain, Power supply pcbSCC 101/102 G1NAC230V 50-60HzErstellt vonCreated byDatumDate

Seite 83

76-000060VersionMODUL 2 Heißluftheizung/DampfheizungHot air heating/Steam heatingSCC 101/102 G1NAC230V 50-60HzErstellt vonCreated byDatumDateBlattPage

Seite 84 - Gas Steam Bower

76-000060VersionMODUL 3 Klima Plus, FühlerHumidity control, SensorsSCC 101/102 G1NAC230V 50-60HzErstellt vonCreated byDatumDateBlattPagePA305.05.2004A

Seite 85 - SCC Gas from 04 - 2004

76-000060VersionMODUL 4 WasserWater, Drain, CleanJetSCC 101/102 G1NAC230V 50-60HzErstellt vonCreated byDatumDateBlattPagePA405.05.2004A1 I/O-PCBW2WH P

Seite 86 - CO2 FC xxx

76-000060VersionMODUL 5 LüftermotorFan Motor, Cooling FanSCC 101/102 G1NAC230V 50-60HzErstellt vonCreated byDatumDateBlattPagePA505.05.20041.09 / K1:1

Seite 87

76-000060VersionMODUL 6 Garraumbeleuchtung, Summer, Zentrales Einstellrad, EEPROM SCC 101/102 G1NAC230V 50-60HzErstellt vonCreated byDatumDateBlattPag

Seite 88

76-000060VersionMODUL 7 OptionOptionsSCC 101/102 G1NAC230V 50-60HzErstellt vonCreated byDatumDateBlattPagePA705.05.2004A1 I/O-PCBX23DunstabzugExtracto

Seite 89

Positionsliste Bill of material Name Name Artikelnr. Item number Artikelbezeichnung Item description Module Modul Änderungsdatum

Seite 90 - Flash SCC Software

-18-SCMDescription Software Version B1 Cabinet sensor B2 Quenching sensor B3 Core sensor B5 Steam generator sensor PCB temperature

Seite 91

Positionsliste Bill of material Name Name Artikelnr. Item number Artikelbezeichnung Item description Module Modul Änderungsdatum

Seite 92

76-000510Ve rsionMODUL 2 H eißluftheizung/D ampfheizungHot air heating/Steam heatingS C C 201/202 G1NAC 230V 50- 60H zE rstellt vonCreated byDa tumD

Seite 93

76-000510Ve rsionMODUL 5 Lüfter motorF an Motor, C ooling FanS C C 201/202 G1NAC 230V 50- 60H zE rstellt vonCreated byDa tumDa teBlattP agePA530.04.

Seite 94

S-129-COMMONNotes:

Seite 95 - Transformer

SCC Service Reference 125 - activated34 6578Operating buttons1 Function key2 Display SCCFunctions3 HACCP Protocol - Download4 Service key - de-scalin

Seite 96

CM Service Reference 1 2 3 4 5 6Key code CM (SCC line)a: Cleaning program select Cool Down with "1" press key "5" for 10 se

Seite 97 - How to update CM units via PC

RATIONAL AGIglinger Straße 62D- 86899 Landsberg a. LechTel.: ++ 49 - 81 91/ 32 70Fax: ++ 49 - 81 91/ 2 17 35www.rational-ag.comRATIONAL AGTel: ++ 49-8

Seite 98 - Caution:

-19-SCMService Level: rt -- Running Timert #rt 1rt 2rt 3rt 4rt 5rt 6rt 7rt 8rt 9rt 10rt 11rt 12rt 13DescriptionTotal S3 door openings Total t

Seite 99 - Descaling interrupt CM:

-2- Training Manual Diagnostic and TroubleshootingSCC LineEdition 11-2006General hints:Isolate the appliance from mains supply before opening the appl

Seite 100 - CHECKLIST SCC / CM

-20-SCMService level: SE -- Basic settingsSelect desired step with timer dial (fan motor and heating elements are automatically OFF) Ac

Seite 101 - Water connection YES NO

-21-SCM Adjusting speed of blower motor steam (+/ -10%)(After blower speed adjustment the original rpm is shown in the temp. display, the c

Seite 102

-22-SCMFunction Connection I/O PCBCabinetDisplayTimeDisplayCommentF1 Steam 50%, Electric unit X24:(1-2) actual temp.B5 steam gene-rator1 / 0 Gas: no f

Seite 103 - YES NO

-23-SCMService level: F -- Function testNOTE: In Function test components are NOT protected against overload!ConnectionI/O PCBBUSBUSBUSBUSBUSBUSBUSBUS

Seite 104 - Preventive Maintenance SCC/CM

-24-SCMSince software version C1-07-01 the last 10 error messages are shown.Er When Timer key is pressed the error code will be displayed, i.e.Er1 3

Seite 105 - Preventative Maintenance SCC

-25-SCMInt. cab.displayH2oCHnG Timer displayE1E2E3E4E5E6E7E8E9E10E11E12E 12E13E14E15E16E17E18E19E20E21E22E23E24TimerdisplayOPEnPoLInt. cab.display(E

Seite 106 - Inspections List

-26-SCMS2B1B3F4M4Y1Y2B2M1B5F3M8M9Y11Y12A5B11B12CM Gas from 04 - 2004A5 Ignition module (Steam and Hot Air) (without jumper) B1 Thermocouple interior

Seite 107

-27-SCMIdentifi cation of the different gas burners / Gas blowers: CM 201 - 202 CM 61 - 62 - 101 - 102 Steam Blower (ignition box fi tted)

Seite 108 - Water info

-28-SCMSequence of events of Steam / Hot Air Burner (SCC as well as CM)If no flame detected => new ignition sequence. After 5th ignition without su

Seite 109

-29-SCMCheck Gas Type / Gas Conversion: CM Gas from 04-2004 Select any mode and cooking time Open control panel Set DIP switch 1 on PCB to „ON

Seite 110

-3- Part 2: Topic: SCC Technique Page: 1. SCC Overlay 2. SCC Self Cooking Control until software 01-07-12 3. SCC Combi Steamer mode until sof

Seite 111 - Service 10

-30-SCMChanging installation altitude: CM gas from 04-2004SEA)B)C)D)E)F)G)H)I)J)K)L)M)N)6250Select any mode and cooking time Open c

Seite 112 - Service 11

-31-SCMFlue gas analysis: CM gas from 04-2004Before you carry out a fl ue gas analysis check input gas fl ow pressure when burner is running • Switch on

Seite 113 - Service 25

-32-SCM Select position F19 with timer dial and enter „Steam MIN“ with timer key. Activate position F19 with core temperature key;NOTE: in this pos

Seite 114 - Service 27

-33-SCMInput gas flow pressureAdjustment ofCO2 - ScrewInput gas flow pressureAdjustment ofCO2 - ScrewInput gas flow pressureAdjustment ofCO2 - Screw61

Seite 115 - Service 34

-34-SCMChanging Gas blower speed (MAX, Start, MIN rpm): CM gas from 04-2004 (as from Software C-06-03): Note: This setting shall ONLY

Seite 116 - Fault List SCC

-35-SSCC SCC Control PanelNotes:

Seite 117

-36-SSCC123412341234 Back to previous level help guide line for selected setting CleanJet, HACCP, Delta T, E1/2 Store selected setting Start ti

Seite 118

-37-SSCCCombi Steamer Mode Functions Settings1234123412340% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 200°CDurationCDSCleanJetHACCPStart time

Seite 119

-38-SSCC123412341234 Large roast Potato product Pan fries Egg dishes/Desserts Poultry Bakery products Fish Finishing Side dishes Help: guide l

Seite 120

-39-SSCC Setting of Humidity Setting of cabinet temperature Setting of time Setting of core temperature Moistening Setting of fan speed

Seite 121

-4-SCM SteamHot AirCombi SteamLow Temperature SteamFinishingCool DownCabinet temperature display Cabinet temperature settingTimerCore temperatureTime

Seite 122 - Fault List CM

-40-SSCC12341234deletePrognewlevel controlcopychangeClean manualCleanJet select program name with central dial give program name (blank - between _

Seite 123

-41-SSCCNotes:

Seite 124

-42-SSCCB1B6F4P1M3S4M4M6S11Y1Y2Y3B2M1S2M7S12B4B5F3B1 Thermocouple interior cabinet B2 Thermocouple quenching B4 Thermocouple humidity B5 Thermocoupl

Seite 125

-43-SSCCNotes:

Seite 126

-44-SSCCX 7X 8X 1X 51X 54X 53X 09X 10X 5X 2X 6X 4X 50A2 SCC pcbA3 Add On pcbX 52X 23VONLED1 2 3X 3RS 232BatteryX 12X 11X7 200 - 240V input to I

Seite 127

-45-SSCCUltraventVent . 230V inputEnergy optimisingSicotronicY1 fi llingY2 quenchingY3 moisteningSC pumpCleanJet pumpMeasuring points I/O PCB SCC (40.0

Seite 128

-46-SSCCMotor for SCC / CM Jumper 40.01.581 is used on fl oor model 201 and 202 for top position motor only!Jumper is not used on models 61 - 102 with

Seite 129

-47-SSCCNotes:

Seite 130

-48-SSCCMode: Wet heat (98-103°C (208-218°F),set temperature) Function step Select Wet heat(Temp 98-103°C (208-218°F))Select time or core tempera

Seite 131 - 3NAC400V 50-60Hz

-49-SSCCMode: Low temperature steam;(30-97°C (85-207°F), set temperature) Function step Select Wet heat(Temp 30-97°C (85-207°F)Select time or cor

Seite 132

-5-SCMB1B3F4M4Y1Y2B2M1S2B5F3CM Technique from 04 - 2004B1 Thermocouple cabinetB2 Thermocouple quenching / Steam controlB3 Thermocouple core tempe

Seite 133 - Hot air heating/Steam heating

-50-SSCCMode: Forced Steam104-130°C(219-266°F), set temperature) Function step Select Wet heat(Temp 104-130°C (219-266°F))Select time or core tem

Seite 134 - Humidity control, Sensors

-51-SSCCMode: Combi Steam 141-300°C (286-572°F), set temp. Function step Select Wet and Dry heat(Temp 141-300°C (286-572°F))Select time or core t

Seite 135 - Water, Drain, CleanJet

-52-SSCCMode: Finishing (30°-140°C (85-284°F), set Temp. Function step Select Wet and Dry heat(Temp. 30-140°C, 85-284°F)Select time or core tempe

Seite 136 - Fan Motor, Cooling Fan

-53-SSCCMode: Dry heat 30°-300°C(86-572°F), set Temp. Function step Select Dry heatTemp. 30-300°C (86-572°F)Select time or core temperature Close

Seite 137 - Buzzer, EEPROM

-54-SSCC1234Switch on unit Set DIP 1 on operator PCB to „“ON““ position Press service keyOn the displays the following availableService - modules wi

Seite 139 - Bill of material

-56-SSCCDiagnosticRunning TimesBasic SettingsFunction Test1 - DiagnosticCabinetB1130°C 345°Cact max 160°C 32 minSCC Diagnostic Mode overviewDIAGNO

Seite 140 - 76-00017

-57-SSCCSCC Diagnostic Mode1234123412341234123412341234123412341 - DIAGNOSTICCabinet B1 130°C 345°C act max“- Temp. range: -30 - 340°C (-22

Seite 141 - 3NAC 400V 50- 60H z

-58-SSCC15 - DIAGNOSTICClimaP1 - B4 - RPM Default out 0,48V 2,24V B4 85% rpm 145°C 1850Default: 0,4-0,55V At standard speed:Out ca. 1,3 - 1,6V

Seite 142 - INDEX F

-59-SSCCNotes: Starting with Software version 01-07-09 the entire information of the service level can be downloaded to memory stick when DIP switch 1

Seite 143

-6-SCMWater level control Steam GeneratorV AC S2M4Y1Y2B2S2B5F3Center S2 ==> Ground: 2 - 6V AC: water level too low steam heating must swit

Seite 144 - 1NAC230V 50-60Hz

-60-SSCCDiagnosticRunning TimesBasic SettingsFunction Test 1 - Running TimesS3 Door Openings21912341234Running Times1 - S3 Door openings2 - S12 Ball

Seite 145 - CM 101/102 G

-61-SSCC1234123412341234123412341234123412342 - Running TimesS12 Ball valve openings238 Quantity counter Reset possible5 - Running TimesY3 valve moist

Seite 146 - 0Version

-62-SSCC10 - Running TimesHot air heating time4hrsIndication in complete houresReset possible13 - Running TimesCombi Steam mode4hrs Indication in com

Seite 147

-63-SSCCNotes:

Seite 148

-64-SSCCDiagnosticRunning TimesBasic SettingsFunction TestBasic SettingGas typeNatH - G2017 - IP address18 - Subnet mask19 - Gateway address20 - <U

Seite 149

-65-SSCC2 - Basic SettingGas type 3B/P - 3P- A12/13 - Nat.H - Nat.L- Confi rm adjustment by touch on „Store“ icon.- Corresponding blower s

Seite 150

-66-SSCC12341234123410 - Basic SettingSC Automatic 45sec (20-90sec)SC Pump duration60min (20-120min)Steam heating time- Activation by touch on

Seite 151

-67-SSCC123412341234123412341234SCC Basic Settings (switch OFF - ON after adjustment)12341234123417 - Basic SettingIP AddressEDIT168.65.8.217- Press „

Seite 152

-68-SSCCDiagnosticDiagnoseRunning TimesLaufzeitenBasic SettingsGrundeinstellungenFunction TestFunktionstest5 - Function TestFan Motor top STARTSpeed

Seite 153 - 0Ve rsion

-69-SSCC1234123412341234123412341234123412342 - Function TestSteam 100% (Gas: see below) 0 - 1Temperature B5 103°C- Electric and gas units: Steam

Seite 154 - 1NAC 230V 50- 60H z

-7-SCMY1Y2B2B1°C / °Ft (sec)B2 - 2B2 - 1B1 - 100°C(212°F)70°C (158°F)1. Filling of interior cabinet based on time and temperature control of B1 cabine

Seite 155

-70-SSCC123412341234123412341234123410 - Function Test Solenoid moistening Y30 - 1 Activation of solenoid valve moistening Y313 - Function Test Dr

Seite 156

-71-SSCC1234123412341234123418 - Function TestInterior light0 - 1- Activation of interior cabinet light21 - Function TestSicotronic 0 - 1- Relay on p

Seite 157

-72-SSCCOverview Service messagesService 10 SC pumpService 11 CDS SensorService 12 CDS Sensor no signalService 13 Steam generatorService 14 Level elec

Seite 158

-73-SSCCService 11(CDS sensor)Maintenance needed- Appears for 30 sec. after switch ON- Display can be cancelled by touch- Water level o. k.- Level e

Seite 159

-74-SSCCService messages SCC121212121212121212121212Service 23(Short circuit SSR Steam)No functionSwitch unit off- Since SW 01-07-09 only!- Display a

Seite 160

-75-SSCCNotes: The last 10 error messages can be seen in Diagnostic mode 24 „Service error history“

Seite 161

-76-SSCCCalibration SCCStep110In case of „13“ check:20(min: 4x20sec; max: 4x180sec)In case of „20“ check:30(4x 30 sec)In case of „50“ check:40(max. 80

Seite 162

-77-SSCCStep60(min: 4x20sec; max: 4x180sec)In case of „20“ check:70(4x 30 sec)In case of „60“ check:75(min 80secmax 1000 sec)In case of „12“ check:90(

Seite 163 - 76-00003

-78-SSCCM6M6M6M6S12S12123 456Control Drain Valve 54.00.357Notes:

Seite 164

-79-SSCCNotes:

Seite 165

-8-SCMKey code CM from 04 - 2004CLEnCLEnCLEnSCCALCA) Cool down cabinet below 60°C B) Spray inside cabinet with Rational cleaner C) Close c

Seite 166

-80-SSCCS2B5B1B6F4P1M3S4M4M6S11Y1Y3Y2B2M1B4F3M7S12M8M9A5Y12Y11B12B11A5 Ignition module B1 Thermocouple interior cabinet B2 Thermocouple quenching B4

Seite 167

-81-SSCCNotes:

Seite 168 - 76-00016

-82-SSCCIdentifi cation of the different gas burners / Gas blowers: SCC 201 - 202 SCC 61 - 62 - 101 - 102 Steam Blower (ignition box fi tted)

Seite 169 - S C C 202E

-83-SSCCSequence of events of Steam / Hot Air Burner (SCC as well as CM)If no flame detected => new ignition sequence. After 5th ignition without s

Seite 170

-84-SSCCCheck Gas Type - Gas conversion : SCC Gas from 04 - 2004Whenever working on any gas component like: Gas valve, gas blower and / or changing c

Seite 171

-85-SSCCAdjustment of installation altitude above sea levelSCC Gas from 04 - 2004Note: The altitude settings of 0-499 and 500-999m are identical.There

Seite 172

-86-SSCCBefore you carry out a fl ue gas analysis check input gas fl ow pressure when burner is running • Switch on unit. Select any mode and cooking ti

Seite 173

-87-SSCCFlue gas analysis: SCC Gas ab 04 - 2004123414 - Function TestGas Steam Blower Start/StopMaxCO2 FC xxxSee list 5,5

Seite 174

-88-SSCCInput gas flow pressureAdjustment ofCO2 - ScrewInput gas flow pressureAdjustment ofCO2 - ScrewInput gas flow pressureAdjustment ofCO2 - Screw6

Seite 175

-89-SSCCA) - Switch unit ON - Open control panel - Set DIP switch 1 on PCB to „ON“ positionB) At Basic Settings select i.e. position 5 - Gas Blow

Seite 176 - SCC 101/102 G

-9-SCM100°C212°FA) Select any mode C) Press timer and core temperature key simultaneously for 10 sec. until ==> D) Display c

Seite 177

S-90-COMMONFlash SCC SoftwareThe actual software version can be downloaded from: www/rational-ag.de/service/technical_documentation/SCC-Line/SoftwareS

Seite 178

-91-SSCCNotes:

Seite 179

S-92-COMMONChanging pcb(pcb defectice)EEPROM Data faulty (no display of serial number, type) Service 17StandardSoftwareupdateGreen LED on main pcb ON?

Seite 180

S-93-COMMONNotes:

Seite 181

S-94-COMMONSoftware update CM units with Flash-Box 87.00.037For downloading unit software from PC to CM fl ash box the program „Megaload“ must be insta

Seite 182 - S C C 201/202 G

S-95-COMMON Copying unit software from PC to CM Flash-Box - Open lid of the Flash-Box1. - Set DIP - switch 2 to „ON“. (other switches rem

Seite 183

-96-Fault tree: Changing pcb / changing EEPROM / Fault "E1"Changing pcbSoftwareupdateUnit displays "E1"New EEPROM to be connected

Seite 184 - Startzeit

S-97-COMMONHow to update CM units via PCTo update a CM unit of new generation you have to use a software called „Megaload“. To install the Software on

Seite 185 - CM Service Reference

S-98-COMMONThe descaler pump 60.70.409 (230V) and 60.70.497 (110V) must only be used to fi ll chemical part number: 6006.0110 into steam generators of

Seite 186 - 80.51.033

S-99-COMMONLean the cabinet door close and fi ll the above mentioned quantity of descaler at 10 sec intervals into the steam generator NOTE: Descalin

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